電解槽重要控制系統(tǒng)翻譯-中英對(duì)照
以下控制系統(tǒng)對(duì)于電解槽的可靠安全運(yùn)行非常重要。
5.5.1進(jìn)入電解槽的鹽水流量
進(jìn)入每臺(tái)電解槽的鹽水流量需要控制在1-2%變化范圍內(nèi),維持通過(guò)每臺(tái)電解槽的減耗量不變,推薦使用自動(dòng)控制系統(tǒng)。
5.5.2 進(jìn)入電解槽的堿液流量
循環(huán)的堿液流量需要個(gè)別控制,確保電解槽熱平衡(排出口溫度)的有效調(diào)節(jié),推薦使用自動(dòng)控制系統(tǒng)。
5.5.3進(jìn)入電解槽的進(jìn)料側(cè)鹽水溫度
進(jìn)入運(yùn)行中的電解槽鹽水溫度需要通過(guò)進(jìn)料口鹽水單點(diǎn)溫度調(diào)節(jié)系統(tǒng)來(lái)控制,在有多用型電解槽的電解車(chē)間中,需要控制進(jìn)入單獨(dú)的電解槽,參與加熱或冷卻循環(huán)的進(jìn)料口鹽水的溫度。
5.5.4進(jìn)入電解槽的進(jìn)料側(cè)堿液溫度
進(jìn)入運(yùn)行中的電解槽堿液溫度需要通過(guò)進(jìn)料口單點(diǎn)堿液溫度調(diào)節(jié)系統(tǒng)來(lái)控制,在有多用型電解槽的電解車(chē)間中,需要控制進(jìn)入單獨(dú)的電解槽,參與加熱或冷卻循環(huán)的進(jìn)料口堿液的溫度。
5.5.5氫氣/氯氣壓強(qiáng)和差壓控制
關(guān)鍵在于,在電解槽出口孔的壓強(qiáng)和差壓,根據(jù)第3節(jié)和第4.6節(jié)中明確的嚴(yán)格限制,在所有模式的運(yùn)行中(正常運(yùn)行、開(kāi)車(chē)、停車(chē)等)都是自動(dòng)控制的,這些控制系統(tǒng)的主要要求和特點(diǎn)在第4.6節(jié)中有詳細(xì)敘述。
5.5.6 進(jìn)入陰極液的軟水流量控制
關(guān)鍵在于,進(jìn)入共同電解車(chē)間的脫鹽睡補(bǔ)水流量是自動(dòng)控制的,設(shè)定值可以由DCS系統(tǒng)進(jìn)行設(shè)置(通過(guò)計(jì)算與電解車(chē)間中所有的電解槽的總負(fù)荷量成一定比例)。
5.5.7進(jìn)料側(cè)鹽水酸化中的鹽酸流量控制
鹽水酸化流量控制對(duì)于進(jìn)入每一臺(tái)電解槽 或整流器系統(tǒng)的酸(鹽酸)都是必須的。
6. 電解車(chē)間建筑設(shè)計(jì)
6.1 單元槽組裝和維修區(qū)
必須為電解槽單元槽的現(xiàn)場(chǎng)組裝和維修提供充足的樓層面積和相關(guān)設(shè)施。在這個(gè)區(qū)域的主要操作是組裝含有預(yù)濕膜的單元槽和包括電極更新在內(nèi)的電解槽維修工作。在安裝進(jìn)電解槽之前,組裝好的單元槽同樣需要經(jīng)過(guò)壓力和泄漏測(cè)試。
以下規(guī)范必須在這一設(shè)計(jì)領(lǐng)域中堅(jiān)持:
1. 為組裝和測(cè)試所提供的樓層總面積至少要達(dá)到一百五十平方米的最低限度。然而,如果為了要趕上項(xiàng)目的建設(shè)目標(biāo)而需要以一個(gè)更快的速度來(lái)組裝單元槽,將會(huì)需要更多的面積。空間和布局必須在項(xiàng)目的起始階段通過(guò)Ineos技術(shù)來(lái)論證。
2. 即使是位于主要的電解車(chē)間內(nèi),該區(qū)域的溫度也要保持在十五℃到三十℃之間,而且能夠自我控制。
3. 墻壁應(yīng)該被涂漆用以提供一個(gè)無(wú)塵的環(huán)境。應(yīng)該提供充足的照明。
4. 以下服務(wù)時(shí)需要的:
- 處理洗滌產(chǎn)生的水
- 去礦物質(zhì)化的水。
- 無(wú)油空氣下的已組裝電解槽的壓力測(cè)試(4bar g)
5.5 Essential Control Systems
It is essential for reliable and safe operation of the Electrolysers that the following control systems are installed:
5.5.1 Brine flow to Electrolyser
Brine flows to each Electrolyser needs to be controlled within 1-2% variation, to maintain consistent depletion across each Electrolyser. Automatic control is desirable.
5.5.2 Caustic flow to Electrolyser
Recycled caustic flow to each Electrolyser needs to be individually controlled to permit fine tuning of the Electrolyser heat balance (outlet temperatures). Automatic control is desirable.
5.5.3 Brine feed temperature to Electrolyser
The temperature of the brine to the operating Electrolysers needs to be controlled by the feed brine heat conditioning system at a single point. In a multi-electrolyser cellroom the feed brine temperature to a single electrolyser going through it’s heating or cooling cycles must also be controlled
5.5.4 Caustic feed temperature to Electrolyser
The temperature of the caustic to the operating Electrolysers needs to be controlled by the feed custic heat conditioning system at a single point. In a multi-electrolyser cellroom the feed caustic temperature to a single electrolyser going through it’s heating or cooling cycles must also be controlled
5.5.5 Hydrogen / chlorine pressure & differential pressure control
It is essential that the pressure and differential pressure at the Electrolyser exit ports is automatically controlled, during all modes of operation (normal operation, start-up, shutdown etc.), according to the tight limits specified in sections 3 and 4.6. The main requirements and features of these control systems are detailed in section 4.6.
5.5.6 Demineralised water to catholyte circuit flow controller
It is essential that the demineralised water make-up flow to the common cellroom catholyte circuit is automatically controlled. The set point can be set by a DCS system (calculated to be proportional to the total load on all Electrolysers in the cellroom).
5.5.7 HCl flow control for Feed brine acidification
For Electrolysers employing feed brine acidification flow control is required for acid (HCl) feed to each Electrolyser / rectifier system.
6. Cellroom Building Design
6.1 Module Assembly and Maintenance Area
Adequate floor space and the associated utilities must be provided for on-site assembly and maintenance of electrolyser modules. The main operations undertaken in this area will be assembling of modules with pre-wetted membranes, and Electrolyser repair work including electrode renewal. Assembled modules will also need to be pressure / leak tested before installation in the Electrolyser.
The following specifications must be adhered to in design of this area:
1. The total floor area provided for Assembly and testing should be a minimum of 150 m2. However, more area will be required if there is a requirement to assemble modules at a faster rate to meet project construction targets. The space and layout must be discussed with Ineos Technologies at an early stage in the project.
2. The area should be within the temperature range 15 - 30C and be self contained, even if located in the main cellroom.
3. The walls should be painted to provide a dust free environment. Adequate lighting should be provided.
4.The following services are required:
- Process wash down water
- Demineralised water.
- Oil free air for pressure testing of the assembled Electrolyser (4 bar g)
2014.8.15